V-PROTECT Fibre Optic Splice Protector Production Plant

We manufacture our products in Europe.

At one site in Police, Poland, we manufacture key components, assemble heat-shrink and ANT protectors, form blister packaging and perform in-house quality control.

Extrusion
Cutting
Confection
Packing
PIPE EXTRUSION

PIPE
EXTRUSION

On three extrusion lines we manufacture hot-melt inner tubes and pre-tubes used to produce heat-shrink outer tubes. Controlling this stage in-house helps maintain stable dimensions and material parameters before subsequent cutting and assembly.

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WIRE
CUTTING

Five complete straightening and cutting lines prepare reinforcement wires. Modern controls and precise pneumatic feeders keep the selected straightening and cutting parameters, including wire length, stable from batch to batch.

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WIRE CUTTING
HEAT-SHRINK PROTECTOR ASSEMBLY

HEAT-SHRINK PROTECTOR
ASSEMBLY

Heat-shrink fibre optic splice protectors are assembled by hand from components manufactured in-house. Employees repeatedly inspect every component before the finished product reaches packaging.

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ANT
PRODUCTION

Aluminium crimp ANT protectors are manufactured on a dedicated machine designed and built by V-Protect engineers. The process combines the aluminium profile with modified PIB sealing compound used to stabilise and protect the splice.

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ANT PRODUCTION
BLISTER PRODUCTION

BLISTER
PRODUCTION

Blisters for ANT protectors are formed in-house on semi-automatic thermoforming equipment. Each item is inspected by an experienced operator, and the packaging format can be adapted to customer requirements.

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PACKING
AND SHIPPING

Standard heat-shrink protectors are packed 1,000 units per carton in ten resealable bags of 100. Standard ANT cartons contain 150 units. Other packing methods can be agreed on request, and finished orders are prepared for carton or pallet shipment.

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PACKING AND SHIPPING

Quality control throughout production

Materials, components and finished protectors are inspected at successive stages of the process. The LPT Measurement and Test Laboratory supports climate, vibration, corrosion, strength and optical testing and checks finished products against ZN-96 TPSA-006, EN 50411-3-3 and GR-1380 requirements.

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Repeatability, documentation and custom requirements

In-house component production, dedicated machinery and defined control stages support repeatable manufacturing. For product selection, technical documents, a non-standard configuration or customer-specific packaging, send us the expected dimensions, construction, quantity and packing method.

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